Background
An initiative to accommodate higher in-cylinder pressure as a way to comply with regulations governing diesel engine emissions and fuel consumption
→Slide bearings for engines help to accommodate higher contact pressure values
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Issues pertaining to Bi-alloy overlay bearings
- Bismuth (Bi) on its own exhibits low mechanical strength, such that fatigue damage occurs.
- Bi oxides are created at high working temperatures or in an environment of prolonged operations.
→By forming a Bi-Sb alloy, dramatic improvements in terms of fatigue resistance and oxidation resistance are achieved.
Bi :bismuth
Sb:antimony
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Description of development
The world’s first adoption of a Bi-Sb alloy for overlay bearings.
- Antimony (Sb) is an element that does not lower the melting point, which would affect high-temperature strength, and that enables electroplating.
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by a factor of two.
Results of XPS analysis
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Fatigue resistance is also improved for copper alloy linings.
- Adding tin (Sn) and nickel (Ni) as solute strengthening elements improves fatigue and corrosion resistance.
- Adding bismuth (Bi), which has a solid lubricating effect, and silver (Ag), which produces Sn compounds with low adhesion properties, ensures seizure resistance.
Effect
Fatigue resistance
Fatigue test results
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Oxidation resistance
Results of heating test conducted in oil
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Seizure resistance
Results of seizure test
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No sign of any reduction in seizure resistance